Varroc Company Analysis

Description
It describes the Varroc company. It includes various strategies followed by Varroc and various employee engagement programs run by them.

Varroc
Company Analysis

VARROC GROUP VISION

VARROC GROUP MISSION

Varroc Core Values

S

H

I

P

S

Varroc Group
Leading Integrated supplier for Automotive Components & Modules
POLYMER ELECTRICAL & ELECTRONICS METALLIC, Hot, Warm & Cold Forging METALLIC Engine Valves Integrated Division, PantNagar

PRODUCT CAPABLITY
? 7 Manufacturing plants ? Technical center provides support for Design validation,, Testing, Tooling and Prototype

? 6 Manufacturing plants ? Technical Support by Japanese & European Manufacturer ? Supplier to all premium OEMs

? 3 Manufacturing plants ? Technical center provides support for Design validation,, Testing, Tooling and Prototype

? 3 Manufacturing plants ? Technical collaboration with Italian Company

? All 4 product portfolios manufactured in this division

GROUP STRUCTURE

Varroc Polymers Pvt. Ltd.

Varroc Engg. Pvt. Ltd.

Varroc Engg. Pvt. Ltd.

Varroc Engg. Pvt. Ltd.

Varroc Engg. Pvt. Ltd.

VPPL
Mr. Tarang Jain
MD Mr. S N Patil Sr. Vice President Mr. Naveen Singh

VEPL
Mr. Tarang Jain (MD)
Mr. Sanjiv Kumar (President)

GROUP ANNUAL MANAGEMENT SALES STRUCTURE

Mr. Prakash Khose

Mr. L.K.Miniyar

Mr. Harsh Kohli

2009 -10 ? US$450 Millions
80% with 2 & 3 Wheeler
Segment

*2010 -11 ? US$575 Millions
5% with White Goods &
Consumable Segment

15% with Passenger Car, Off
Road and Oil & Gas Segments

RATIONING STRUCTURE

Varroc Group_ Journey
2009-10 Volkswagen recognized Varroc as one of the preferred 100 Global Suppliers. Capacity Enhancement, putting up two manufacturing plants in Northern & Central Regions Strategic restructuring of Varroc Group 1. Varroc Polymers Pvt. Ltd. 2. Varroc Engineering Pvt. Ltd. Enhance Capacities & Added technologies to cater to OEMs. Foray in Europe in Forgings Space by Acquiring IMES Spa – Italy and Poland. SOP at Integrated Manufacturing Plant in Pantnagar, Northern Region Industrial Hub

2007-08

2006-07

2005-06

Enhanced Capacities Started Exports to European OEMS Added customers in Northen Region of India
Enhanced Capacities for all 3 manufacturing divisions Enhanced product portfolio by adding Engine Valve Technology 8 New Plants & R&D Center Started Focus – Passenger Car Industry & White Goods Industry
SOPs at 3 additional plants Metallic & Polymer divisions Focus – Honda, LG , Yamaha

2003-04

1999-2002

1995-98

1990-91

SOPs at 3 additional plants Metallic & Electrical divisions Focus – Bajaj Auto & Overseas Market Plastic Molded Components for Automotive and Consumer Electronics Industry. Commercial Production Started (1990) Electrical Division (Aurangabad) Focus – Bajaj Auto
7

Varroc Worldwide

W. Europe 2

1 India 18 2

20 Production

3 Engineering, R&D India Plants Location • Northern India- 3 • Western India- 15

Employees – 9,000

OEM Supplier

ISO-TS 16949

ISO 14001 OHSAS 18001

Varroc Worldwide Plants & Offices
20

Varroc Polymer - Product Expertise

Varroc Polymers

Varroc Polymer - Product Expertise

Varroc Polymers

Varroc Engineering_ Product Expertise

Catalytic Converters

Metallic

Varroc Engineering_ Product Expertise

Engine Valves

Gear Primary Drive & Flanges

Metallic

Crank Pins

Cam Shaft

Varroc Engineering_ Product Expertise
Digital Instrument Clusters

Electrical / Electronics

Varroc Engineering_ Product Expertise

Electrical / Electronics

Magneto & AC Generators

Lighting Systems

VARROC GROUP PRIORITIES
Quality ? Customer & Internal PPM ? TPM, Kaizen Culture, ? TS 16949 accredited ? Cost ? Input Costs/ Benchmarking with Competition ? Reduction of Rejection & Waste Elimination ? Lean Manufacturing Techniques / Reduction in inventories ? Control Overhead Expenses ? Innovation ? Enhancing performance of the component/module supplying ? Continuous Focus on increasing Brain Power ? Improve the Value Chain, Component to System/Subsystem Supplier ? Value Engineering Proposals ? ? Delivery ? JIT Delivery System ? 100% flawless deliveries

VARROC GROUP OVERALL STRATEGIES
? Joint Ventures & Acquisitions ? Strategic Alliances

? Focus on 4 wheeler business potential in Electrical & Electronics
space ? Expansion in Far east markets for Japanese OEMs primarily in 2

Wheeler market place.
? Expanding manufacturing footprints in India & selected overseas countries for Future Technologies. ? World Class Technologies, facilities & Human Resource ? Investing in Green Technologies

Varroc Group – Joint Ventures & Technical Collaboration
(JV)

• Exterior Modules – Bumpers, Wheel Arches, Claddings etc • Interior Trims – Door Panels, Glove Box, HVAC Housings etc

(TC)

(TC)

• Automotive Lighting

(TC) • Automotive Catalytic Converter

(JV)

• Engine Valves for 2Wh Application

Strengthening & Technology Up gradation – 2 JVs & 3 TCs

Production Floors

Our Global Customer Base
Two Wheelers

Passenger Cars

Commercial Vehicles

System Suppliers

White Goods

TRADEMARKS SHOWN IN THIS SITE ARE THE PROPERTY OF THE RESPECTIVE COMPANY

Program Management

? Concurrent Designing with customer ? State of Art Communication technology, Secured Data Transfer thru’ ftp sites. ? Development Processes? Spanning the time zones

Varroc Group: Sales Turnover

Employee Motivation & Social Responsibility

Varroc Vengsarkar Cricket Academy

THANKS



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