Description
Flow serve Micro finish is one of the 100% EOU [Export Oriented Unit] in the city of Hubli. The Flow serve Micro finish group of companies consist of two units namely Flow serve Micro finish Valves Pvt Ltd [FMVPL] and Flow serve Micro finish Pumps Pvt Ltd [FMPPL].
FLOWSERVE MICROFINISH VALVES PVT LTD
EXECUTIVE SUMMURY
The Flowserve Microfinish valves pvt ltd was established in 1997 at hubli.we started our
project with the organization study of the particular organization, we passed through the
various departents of the organization li!e sales and shipping, accounts and
adinistration, "uality assurance and production departents, then after the organization
study through observation then selected the research topic as #afety Measures for
eployees in Flow #erve Micro Finish $alves %vt, &td.
Then we carried on our research through the descriptive research ethodology in
which prepared structured "uestionnaire with 1' "uestions and surveyed eployees,the
results and findings of the survey are given below(
)n our survey we found that very few accidents are et, then all the eployees are
aware of the safety easures and the safety easure policies provided to the, overall
opinion is that all eployees are satisfied by the safety tools provided to the by the
organization.
BABASAB PATIL 1
FLOWSERVE MICROFINISH VALVES PVT LTD
INTRODUCTION
Flow serve Micro finish is one of the 1**+ ,-. /,0port -riented .nit1 in the
city of 2ubli. The Flow serve Micro finish group of copanies consist of two units
naely Flow serve Micro finish $alves %vt &td /FM$%&1 and Flow serve Micro
finish %ups %vt &td /FM%%&1.
Flow serve Micro finish $alves %rivate &iited 32ere in after referred to as
the copany4 was established in 1997 to anufacture )ndustrial valves, plug valves
and valve coponents. The copany is located in the )ndustrial 5rea, 2ubli which is
one of the 6iggest )ndustrial centers in the state of 7arnata!a, )ndia. 2ubli is
situated idway between %oona and 6angalore on the 82 9 : 2ighway and is
connected by ;oad , ;ail, and 5ir. The copanyopanyAs '**B sales of CD billion were
outside the .nited #tates.
Flow serve %vt &td is having its business ore than D* countries to nae
few are >anada, 6elgiu, 5ustralia, )ndia, 5rgentina, Me0ico, Eerany, etc. Flow
serve %vt &td of ..#.5. found a )ndian ar!et for its e0panding its business and
cae to )ndia by the way of joint venture.
BABASAB PATIL '
FLOWSERVE MICROFINISH VALVES PVT LTD
INDUSTRY PROFILE
2eavy ,ngineering )ndustry is one of the largest segents of )ndustrial production. )t
occupies a whole range of industries such as 2eavy ,lectricity Machinery. Turbines,
Eenerators, Transforers, #witchgears, Te0tile Machinery etc. The )nde0 of )ndustrial
%roduction figures of F of the 1B ajor industry groups show substantial growth with the
rates ranging fro B+ to 'F+.
Thought there was soe signs of recovery in the third "uarter of '**'?'**D the
stiuli sees to have dissipated "uic!ly. The proble with the cotton te0tile sector has
also continued to perfor badly in the last two years. The only positive developent is
the easures announced for the te0tile industry in the recent budget.
Trends across ajor sectors show that growth in the two lead sectors?capital
goods and .Gl!,.l,.,0zcc>consuer non?durable goods?have decelerated but still
reain at the double?digit levels. This has, however, been copensated by the strong
recovery in the interediate goods segent. 5 ajor concern is the lac!luster
perforance of the consuer durable goods segent over the last year with production
declining for the first tie since theed?nineties.
BABASAB PATIL D
FLOWSERVE MICROFINISH VALVES PVT LTD
VALVE & PUMPS INDUSTRY
5 valve is a device that regulates the flow of fluids 3either gases, fluidized solids, li"uids4
by opening, closing, or partially obstructing, various passageways. $alves are used in a
variety of applications including industrial, ilitary, coercial, residential,
transportation, etc
They are ainly used for safety purposes in stea engines and doestic heating or
coo!ing appliances. -thers are used in a controlled way in -tto cycle engines driven by a
cashaft, and they have a ajor part in engine cycle control.
5 %up is a device that anages the needs of fluids 3either gases, fluidized solids,
slurries or li"uids4 by puping . %ups are used in a variety of applications including
industrial, ilitary, coercial, residential, transportation, etc.
AN ORIGIN OF THE INDUSTRY
The developent of control and instruentation sector has undergone
transforation in phases. ,arl y processes were relativel y siple and plant
size sal l. Measuring instruents were ounted directl y on the process
lines. Monitoring and recording of easured values were perfored by
plant
-perators. 5s the plant size and process cople0i t y increased, the
nuber of critical paraet ers that needed to be easured and onitored
also increased. This led to the re"uireent for a centrali zed onitoring of
process variables, and the introduction of signal transit ters and
transission techni"ues. The first syste eployed pneuatic transitt ers
of the forced balance type. Manual control gave way subse"uentl y to
autoat ic control ipleented through pneuatic controllers. &ater
electronic controllers began to gain ground.
BABASAB PATIL :
FLOWSERVE MICROFINISH VALVES PVT LTD
GROWTH & DEVELOPMENT OF THE INDUSTRY
The doain of priary sensing eleents coprises of easureent
of flow, level, teperature, pressure, vibration, electrical paraeters and
anal yzers. Hevelopent in flow eleents is targeted towards reducing
pressure loss and increasing accuracy.
? The deand for the valve business is going to increase by D*?:*+
and pup business would increase proportionatel y.
? %ups @ $alve Manufacturing )ndustry in )ndia is growing at the
rate of 1*?1'+ per annu. =** large, ediu @ sall?scale
anufacturers in )ndia anufacture appro0i atel y B, *** pups @
'*, *** valves per day in )ndia.
5ll core sectors of industry nael y power, oil @ gas, water @
infrastructure proj ects, etal and ining, cheicals, drugs @
pharaceut icals @ food and beverages re"uire various types of pups @
valves and each of these industries are growing at a e0orbitant rate today
in )ndia.
%;,#,8T #T5T.# -F T2, )8H.#T;I
)ndian #cenario
Following industriali zation )ndia has established over the years
reasonabl y sound technological base in any industries including process
oriented industries li!e steel, power, ceent, fertili zers, petrocheicals
and refineries. )n developing these needs for process control
instruentation was apparent.
BABASAB PATIL =
FLOWSERVE MICROFINISH VALVES PVT LTD
BUSINESS ENVIRONEMENT OF THE INDUSTRY
)ndian ar!et for )ndustrial %ups and #ystes has been a ature ar!et
since years. )ndia has been a reliable, technicall y copetent, copet itive
and enterprising outsourcing option for any ultinational copanies in
the field of )ndustrial %ups and #ystes for outsourcing to countries
such as .#5, Eerany, 2olland etc . for(? %ups, #ystes, %up
>oponents and sub?asseblies?cast and achined, fabricated and
finished, olded, custoized andGor ass?produced? 6asic and 5pplied
research and anal ysis eploying also >FH techni"ues .
5 $alves @ %ups industry deals with the 6usiness Mar!eting . They
are widel y used in >heical @ %rocess industries, ;efineries,
%etrochei cals @ Fertilizer plants, %haraceuti cals, -il ,0ploration,
Theral @ 8uclear plants, Food @ 6everage industries, ,ffluent
Treat ent @ #ewerage plants, Jater Treat ent, >ooling Jater @ Jater
#uppl y plants, ining industries etc.
FUTURE OF THE INDUSTRY
$alves @ %ups are treendous growth opportunity in the areas of >heical @ %rocess
industries, ;efineries, %etrocheicals @ Fertilizer plants, %haraceuticals, -il
,0ploration, Theral @ 8uclear plants, Food @ 6everage industries, ,ffluent Treatent
@ #ewerage plants, Jater Treatent, >ooling Jater @ Jater #upply plants, ining
industries etc.
BABASAB PATIL B
FLOWSERVE MICROFINISH VALVES PVT LTD
COMPANY PROFILE
BACKGROUND AND INCEPTION OF THE COMPANY:
Flow serve icro finish group of copanies having two units naely Flow serve Micro
finish $alves %vt. &td.., and Flow serve Micro finish %ups %vt. &td., was established in
1997 to anufacture )ndustrial $alves viz. 6all $alves and %lug $alves and )ndustrial
%ups viz. )#- %ups and 58#) %ups. The Eroup of >opanies is located in
)ndustrial 5rea, 2ubli, which is one of the biggest )ndustrial >enter in the #tate of
7arnata!a, )ndia. 2ubli is situated idway between %une and 6angalore on the 82:
2ighway and is well connected by road and rail. $alves and %ups anufacturing
i.e...Mifs have a 1=,*** #". feet and 1*,*** #". feet of built?up area to house the facilities
respectively. 6oth divisions have an open space of 1*,*** #". feet and 1=,*** #". feet
respectively for further e0pansion.
The two units have e0cellent achining testing facilities, consisting of >8>As,
center lathes, illing, drilling, grinding achines, #%Mheical industries.
Flow serve Micro finish $alves %vt. &td., and Flow serve Micro finish %ups %vt.
&td., has a docuented Kuality #yste to eet the re"uireents of )#- 9**1( '***
re"uireents to ensure that its orders are processedL products are anufactured to eet
the re"uireents of the custoer. Flow serve Micro finish. $alves %vt. &td., in addition
eets re"uireent of %,H 97G'DG,>.
BABASAB PATIL 7
FLOWSERVE MICROFINISH VALVES PVT LTD
VISION :
$ision is to anufacture "uality valve products for the process industry
worldwide. Je ebrace the concept of total "uality and people involveent to enhance
MTotal "uality satisfactionN and coit to aintain this standard of e0cellent through
continual iprove and use of "uality anageent syste.
MISSION:
Mission is to anufacture "uality valve products for the process industry
worldwide. Je ebrace the concept of total "uality and people involveent to enhance
MTotal >ustoer #atisfactionN and coit to aintain this standard of e0cellence through
continual iproveents and use of "uality anageent syste.
BABASAB PATIL F
FLOWSERVE MICROFINISH VALVES PVT LTD
PRODUCT PROFILE:
Ball Valv !" #$%# Ball Valv
6all $alve Flanged 6all $alve
BABASAB PATIL 9
FLOWSERVE MICROFINISH VALVES PVT LTD
BABASAB PATIL 1*
FLOWSERVE MICROFINISH VALVES PVT LTD
Pl&' Valv
VALVES
valves are echanical devices specifically designed to direct, stop, i0 or regulate
the flow, pressure or teperature of a process fluid. $alves can be designed to handle
either li"uid or gas application.
6y nature of their design, functions and applications, valves coe in a wide
variety of styles, sizes and pressure classes.
65#)> F.8>T)-8# -F $5&$,#(
#tarting and stopping flow.
;egulating flow volue 3fre"uently called throttling4.
%reventing reserve flow 3called anti?bac! down4.
>hanging flow direction.
&iiting fluid pressure
BABASAB PATIL 11
FLOWSERVE MICROFINISH VALVES PVT LTD
The application of valves is done in every iaginable field. There are ranges of
valves we encounter in our everyday lifeL fro the valves inside our body such as
the heart valve to the valves inside the autoobiles we drive, to the water faucet we
turn -8 and -FF. )t is hard to realize how any there are and how we coe to
depend on the.
#l.8o. %roduct #ize Ma0 %r. ;ating Material of >
1 6all $alve 1=?'** O D** ># G ##
1=?=* O F** ># G ##
' %lug $alve 1=?D** O 1=* ># G ##
1=?D** O D** ># G ##
AREA OF OPERATION:
BABASAB PATIL 1'
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSEREVE MICROFINISH LTD:
Micro finish was set up in the year 197F. The Micro finish is anufacturing an industrial
pups and valves. Micro finish is !nown for its "uality product and has got certificate of
)#- 9**'. )n 199F Flow serve %vt &td of .#5 cae to )ndia by entering into a joint
venture with a Micro finish of 2ubli. 5s Micro finish is !nown for its "uality product
world wide, the Flow serve >orporation ade a technical collaboration with the Micro
finish valves. Flow serve %vt &td cae to )ndia and gave technical and anageent
training to the eployees of the Micro finish in the year 199B and coercialized its
business in the year 199F. The training they give was of high standard and then later
Micro finish of 2ubli was able to produce spare parts of high "uality. Jhen Flow serve
%vt &td inspected the spare parts which cae out to be ore than their e0pectation. &ater
Micro finish started its separate 1**+ e0porting unit and cae to be !nown as a Flow
serve Micro finish %vt &td. 2ubli. 8ow the Flow serve Micro finish ltd. e0ports to ore
than 1= countries to nae few,
1. .#5 =. #-.T2 5F
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D. E,;M58I 7. 6,&E).M 11.7-;,5
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BABASAB PATIL 1D
FLOWSERVE MICROFINISH VALVES PVT LTD
HISTORY AND NATURE OF THE COMPANY:
5s entioned earlier, Flow serve Micro finish /FM$%& @ FM%%&1 was established
in the year 1997 to anufacture $alves viz 6all valves and %lug valves and
)ndustrial %ups viz )#- pups and 58#) pups. The copany is fored as a
result of joint venture between Micro finish and Flow serve >orporation .#5, with
Flow serve as the ajor shareholder.
$alves and %ups anufacturing units have a 1=,*** #". ft and 1*,*** of
built up area to house the facilities respectively. 6oth the divisions have an open
space of 1*,*** and 1D,*** #". ft respectively for further e0pansion.
)n addition, the two units have e0cellent achining testing facilities
consisting of >8>entre &ather, Milling, Hrilling, Erinding achines #%M, 9 Mar!ing.
ACHIEVEMENTS
• The copany is an )#- 9*** ? '**1 recognition.
• The copany is also certified for >,? Mar!ing
• 5s per the #afety ;elated 5udit conducted by Flow serve .#, the
• copany is certified as the R#afest ,ntity< scoring 99+, beating even
• the #ingapore and 6angalore .nits.
• )t has also bagged the R6est Earden< award ensuring to get even the
• R6est Flower< award.
BABASAB PATIL 1:
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSERVE MICROFINISH GROUP OF COMPANIES PVT. LTD.,
BABASAB PATIL 1=
8ae @ 5ddress of The )ndustry Flow serve Micro finish Eroup -f >opanies pvt. &td.,
=BFG1, )ndustrial 5rea, Eo!ul ;oad, 2ubli 9 =F* *D*. )ndia.
#tatus of -rganization %rivate &iited 31**+ ,-.4.
>ertificates )#- 9**1, )#- '*** and %,H97G 'D G ,>.
Hate of ;egistration 19
th
5pril 199B
Hate of >oenceent 1
st
Sune 199F
5vailability of counication
facility
Telephone, Fa0, )nternet, %rinter, 2ard copy, %.-.
>ost of %roject3)nitial )nvestent4 D >rores
,0porting >apacity '*,*** valves
Turn -ver %er Iear '* >rores
5pplicable 5ct 14 Factory 5ct(
'4 %rovident fund(
D4 ,#)3 ,ployee #tate )nsurance4
:4 6onus 5ct
=4 %ayent of Eratuity(
B4 %roduct %rocessing order(
6an! 14 >anara 6an!
'4 6an! of )ndia.
,ail adinTflowserveicrofinish.co
dispatchTflowserveicrofinish.co
Factory 5rea D U 5cres ,
6uilt .p area ( 1=*** #". Ft.
Manpower 7B
6ranches %ups %vt &td., and $alves %vt &td.,
5gencies Foreign #yste %vt. &td 9 Eerany
%anel 7ena 9 #outh 5frica
.niworld &ogistics 9 .#.
,0port Freight 9 #ingapore.
Tel @ Fa0 8o. ''DD'*', 'DD'D*1 G Fa0 9 *FDB?'DDD'*=
FLOWSERVE MICROFINISH VALVES PVT LTD
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BABASAB PATIL 1B
FLOWSERVE MICROFINISH VALVES PVT LTD
WORK FLOW
BABASAB PATIL 17
FLOWSERVE MICROFINISH VALVES PVT LTD
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FLOWSERVE MICROFINISH VALVES PVT LTD
DIFFERENT FUNCTIONAL DEPARTMENT CHARTS:
ADMINISTRATION AND ACCOUNTS DEPARTMENT:
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Training
;ecruitent
#afety
2ouse 7eeping
1. T;5)8)8E
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To provide appropriate training to the personnel of various departents who
perfor the "uality control activities.
R#-./#%+%l%(0:
5dinistration and 5ccounts 35 @ 54 )n?charge through personnel officer is overall
responsible to ensure that the training needs of personnel of all the departents are
fulfilled.
BABASAB PATIL 19
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%ersonnel officer is responsible for identifying the proper trainer in consultation and
contact with the top level anageent for arranging the training.
. Training is given for eployees once or twice in a onth depending on the need. )n
training the following aspects and topics are covered(
%roduct 5pplication, )nstruent 7nowledge, )ndustrial #afety and First 5id, 6asic
>oputer 7nowledge, #tatistical Kuality >ontrol, )#- 5wareness &eadership Kuality,
Manpower 2andling, >ounication #!ills, and Material 2andling.
1. RECRUITMENT
%ersonnel officer is responsible for recruiting The right person for the right job at
the right tie, 2e ta!es into consideration the !nowledge, s!ill and wor! e0perience of
the person .
!. SAFETY
-bjective( To ensure safe and healthy environent for personnel
R#-./#%+%l%(0:
5dinistration and 5ccounts in charge through personnel officer is responsible for safety
related activities in the copany.
P$.*2&$:
#afety coittee eeting is conducted every "uarter i.e once in : onths. #afety
related training for staff and wor!ers is conducted once in two onths such as Fire
,0tinguisher, >heical 2azardous, %ersonal 2ygiene etc and first?aid facility is also
provided for wor!ers.
#afety round?up is carried out by the personnel officer accopanied by 2.-.H and two
wor!enVstaff of different departent.
3. HOUSE KEEPING
-bjective( To ensure good, healthy, clean, neat and safe wor! environent.
R#-./#%+%l%(0:
Jhile the activities are co?ordinate by the personnel officer, each and every individual in
the organization is responsible for the ipleentation.
BABASAB PATIL '*
FLOWSERVE MICROFINISH VALVES PVT LTD
P$.*2&$:
For effective ipleentation of the syste, the entire preises of the copany are
divided into sub?zones as %roduction and 5ssebly division, Kuality 5ssurance division,
5dinistration and 5ccounts division etc. ,ach sub?zone is headed by a tea leader and
supported by co?ordinates, supervisory staff and wor!ers.
PRODUCTION AND ASSEMBLY DEPARTMENT:
PRODUCTION(
The production departent ensures that the production process is identified,
planned and carried out under the controlled conditions in accordance with onthly
anufacturing plan. The objective of this departent is to iprove the productivity, to
reduce the cost of production without any coproise on "uality and to anufacture non
defective "uality products by training the people in right anner and effective way.
OB4ECTIVES:
1. %roductivity iproveent.
'. To reduce the cost without coproise on "uality.
D. To anufacture Mnon defective productN by training the people.
BABASAB PATIL '1
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FLOWSERVE MICROFINISH VALVES PVT LTD
PRODUCTION PLANNING AND PROCESS:
.pon the receipt or the wor! order copy, bill of aterial, onthly anufacturing plan
etc, the departent head instructs the production planning personnel to deterine the
aterial availability with reference to bill of aterial.
)f there is any shortage of aterial the production and planning personnel will place
the aterial shortage list to planning and purchase dept. There by they will refer to the
production and plan and collect the aterial fro stores through aterial re"uisition note.
)f aterial intended and received is in e0cess, then the production personnel will return
these aterial bac! to the stores, with aterial return note.
The 2ead of departent will then prepare daily production schedule through
which he schedules the production and achine loading for the day. The cell in charge
prepares and provides relevant docuent and instruction for processed and other tolling
in charge through his personnel ensures the production facilities li!e achines, tools,
fi0tures etc, are available for production when re"uired.
The cell in charge will load the achine and provide instruction to the achine
operators by eans of job cards. The operator hiself will instruct the coponents at
each stage of anufacturing and identifies the confiring, coponents by inspection
colour code. The products are either processed for standard or non?standard product. The
design for the certain products are standardized and !ept in the production dept and for
non?standardized products are obtained fro the design and developent dept. The shift
in charge will collect the drawings fro the draftsan for the processing. )n consultation
with the production and assebly in charge, shift in charge will allocate aterial for sub?
contracting for achining through the stores officer.
Jhen re"uired for assebly the custoer supplied products are collected fro
stores against a written re"uisition ensuring that products has been issued for a particular
wor! order for which it is eant. %roper care is ta!en while handling these products for
assebly.
The %@5 in charge schedules the assebly and prepare the assebly schedule and
ensure that the sae is carried out through the shift in charges that prepare the assebly
job card and give instructions to the operators. 5fter assebling the products are handed
BABASAB PATIL ''
FLOWSERVE MICROFINISH VALVES PVT LTD
over to the final inspection and testing section along with the valve assebly and testing
status foral and assebly job card.
5fter clearance fro Kuality 5ssurance dept the shift in charge will send the
asseblies to dispatch section and finished valve copletion note is given to the stores.
There are two types of achines which are used in the production departent(
1. >onventional achines
'. >8> achines
1. >onventional achines( 5ll the operations in this types of achines are done
anually wor! the cost of such achines are cheaper @ the capacity is very less as it can
handle only 1 operation at a there are conventional achines of ac the : types of
operations it aintains of such achines @ it is less safe than >8> achines.
'. >8> achines( >oputerized nuerical control achines. This achines are
operated autoatically i.e. a progra is written for its function which is in assebly level
language i.e. econoic codes which are not understood by huan beings. )n this type of
achine there are ' types,
a4 Q@I side 3' diensional4
b4 0,y,z side 3D diensional4
BABASAB PATIL 'D
FLOWSERVE MICROFINISH VALVES PVT LTD
PLANNING AND PURCHASE DEPARTMENT:
PLANNING:
%lanning is the bac!bone of any organization. #uccess of any organization depends on
how well things are planned.
TYPES OF PLAN:
1. T,8T5T)$, %&58( )t is a plan for a particular which is drawn five wee!s prior
to a onth. )t can be odified aended.
'. F)85& %&58( )t is a plan which is issued one wee! earlier to the particular
onth. )t can be odified, if re"uired on the basis of inforation fro other
departents.
OB4ECTIVES:
For usage of resources to eet the delivery coitents.
SCOPE:
5pplicable to all wor! orders and related activity of departents with respect to
onthly anufacturing plan.
BABASAB PATIL ':
%&588)8E
58H
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FLOWSERVE MICROFINISH VALVES PVT LTD
RESPONSIBILITY:
1. %lanning and %urchase in charge is responsible for drawing tentative and final
Monthly anufacturing planN through planning assistant.
'. %roduction and 5ssebly in charge is responsible for odifying to eet urgent
custoer re"uireents.
PROCEDURE:
1. %lan is drawn to appro0iate 9*+ of capacity and 1*+ of capacity is reserved to eet
.;E,8T aendents.
'. Tentative plan is odified Gaended if re"uired on the basis of feedbac! inforation
fro other departents.
D. Final plan is issued one onth earlier to the particular onth.
:. Final plan is aended, if re"uire on the basis of feedbac! fro %@5 departent.
=. $alves which are planned to be anufactured in a particular onth but could not be
anufactured are re?planned in consultation with %@5 departent.
B. >ause of not eeting the plan is discussed with %@5 departent.
PURCHASING DEPARTMENT
OB4ECTIVES:
To ensure that all the purchaseG processed ites and services eet the specified
re"uireents.
SCOPE:
5pplicable to all raw aterials, bought out ites, sub contracted ites, capital goods,
consuable and services to be produced.
DEFINITIONS:
SUB CONTRACTOR:
2e is one who carries out processing on aterial G coponents supplied by FM$%&.
BABASAB PATIL '=
FLOWSERVE MICROFINISH VALVES PVT LTD
VENDOR:
2e is one who supplies soe specific coponents.
SUPPLIER:
5ll vendor,;(
BABASAB PATIL 'B
FLOWSERVE MICROFINISH VALVES PVT LTD
• 2e is responsible for handling, storage, pac!ing and delivery, dispatch
follow up, providing delivery status and allocation of stoc!.
PROCEDURE:
a4 #ales @ #hipping officer will study the pac!ing slip thoroughly with respect to J.-.
b4 #ize of the bo0 will be decided the #@#- depending on the "uantity.
c4 #@#- will collect the value reeber fro K.5.dept against pac!ing slip
5. STRUCTURE
1. STYLE:
• The style of anageent in the organization is very uch siilar to T-% H-J8
M585E,M,8T. The Hirector fro .#5 who is at the top ost level ta!es strategic
decisions and is passed on to the Managing Hirector of 2.6&) of the respective
copany.
• #hort ter decisions are decentralized in FM$%& and Micro Finish $alves %vt &td as
the nuber of eployees is ore and it would be ipractical for the MH to ta!e
regular decisions.
• Though the decision a!ing is concerned only with the top anageent, the
copany also ephasizes on %5;T)>)%5T)$, F,,H65>7 fro the eployees and
helpers on a regular basis to enhance thin!ing capacity of the eployees.
• This is generally done by the ;espective departent incharge.
D. #T;5T,EI
To establish theselves as a global copany with strong technology capabilities
FM$%&, has laid increased ephasis on devising its business strategy on aggressive top
line growth, a de?ris!ed business odel, increased operational efficiencies and >%)
prograe adopted to iprove the productivity. The copany ephasizes on two !ey
eleents that for the cornerstone of the copanyreating an integrated organization with world class "uality valve to produce and
full service supply capability
BABASAB PATIL '7
FLOWSERVE MICROFINISH VALVES PVT LTD
:. #I#T,M(
M,T ;5T)8E #I#T,M(
-6S,>T)$,#(
WTo ensure the perforance of the supplier with regards to Kuality, Helivery, @
#ervice.
#>-%,(
These ratings are applicable to all the #uppliers, li!e sub?contractors, vendors,
traders @ suppliers.
RESPONSIBILITY:
• %lanning @ %urchase )ncharge %lanning 5ssistant is responsible rating to
supplier.
• %lanning @ %urchase )ncharge is responsible to carry out the supplier rating
with assistance of planning assistant.
REFERENCE:
• Eoods received inspection
• %urchase order
• #tatistical welding reports
• ;ejection notes
• K5 departent wor! instruction.
=. #T5FF
• 8uber and types of personnel within the organization.
• 8uber of eployees( 5bove 7*.
• The copany considers the eployees as one of the ajor resource. The s!ills of
the eployees are constantly iproved through various training prograes.
• The copany organizes regular Hepartental eetings M; eeting with the
ebers wherein the suggestions and feedbac!s of the ebers are discussed.
B. #25;,H $5&.,
BABASAB PATIL 'F
FLOWSERVE MICROFINISH VALVES PVT LTD
Euiding concepts, fundaental ideas around which a business is built 9 )t is
generally siple, usually stated at abstract level, have great eaning inside the
organization even though outsiders ay not see or understand the
7. #7)&&(
#!ills refer to the fact that eployees have the s!ills needed to carryout the
copanyAs strategy. Training and Hevelopent ? ensuring people !now how to do their
jobs and stay up to date with the latest techni"ues.
BABASAB PATIL '9
FLOWSERVE MICROFINISH VALVES PVT LTD
6UALITY ASSURANCE DEPARTMENT
H%'7 T8-$a(&$ T#( F%$ Sa) T#( C$0.'/%* T#(
6UALITY:
Kuality refers to the degree of perfection as perceived by the user of a product. 5t
Flow serve Micro finish , the objective of the Kuality 5ssurance departent is to
aintain a consistent appraisal of the "uality of the product at all stages of anufacturing
till the product is dispatched.
BABASAB PATIL D*
K.5&)TI
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FLOWSERVE MICROFINISH VALVES PVT LTD
FUNCTIONS OF 6UALITY ASSURANCE DEPARTMENT
• )ncoing Material )nspection
• )n?process )nspection
• Final )nspection
14 )ncoing Material )nspection
5ll aterials are purchased out door such as castings, bars, and bought ites?
nuts, bolts and pic!ings and sub?contract ites are inspected as per the drawings or
according to the applicable wor! instructions
;eceiving Kuality ,ngineer is responsible to ensure that the "uality of incoing
coponentsVraw aterialsVproducts is in accordance with the established ethods and the
"uality of all accepted ites are conforing to the specified re"uireents.
2e is only responsible for identification of ites, reviewing non?conforing
productsVcoponent, sub?contractor rating and for aintaining "uality records.
2e is also responsible for inspection of castings, bought out ites and achined
coponents, which are received as saples and test the saple aterial as per the Jor!
)nstruction.
'4 )n process )nspection
>oponents ta!en for further process are also inspected. Machines that are used in the
anufacturing process are also inspected periodically.
)n process Kuality ,ngineer is responsible to ensure that the in process coponentsVraw
aterialsVproducts is in accordance with the established ethods and the "uality of all
accepted ites are conforing to the specified re"uireents.
)n process Kuality ,ngineer is also responsible for identification of ites, reviewing non?
conforing productsVcoponent and for aintaining "uality records and testing and
aintaining hydro shell testing reports of casing and cover.
)n process Kuality ,ngineer is also responsible for ensuring that the special processes
are in accordance with the established ethods. 3>alibration of inspection and
aintaining calibration records4
BABASAB PATIL D1
FLOWSERVE MICROFINISH VALVES PVT LTD
#pecial process carried out by in process "uality ,ngineer is as follows(
a4 Jelding(
In process Kuality ,ngineer is responsible for continuously onitoring the
welding process so as to ensure that it is in copliance with docuented procedure. 5ll
the welding process paraeters are listed in welding process specification and are carried
out by a "ualified welder.
b4 %ainting(
%ainting is carried out as per wor! instruction of painting specification and the painters
have been "ualified based on the past e0perience.
D4 Final )nspection(
This inspection is ainly to chec! if any of the lapses that ay have occurred in
the above stages.
Final %roduct ,ngineer is responsible to ensure that the products are in accordance with
the established ethods and the "uality of all accepted ites is conforing to the
specified re"uireents.
Final %roduct ,ngineer is also responsible for identification of ites, reviewing non?
conforing productsVcoponent and for aintaining "uality records and to ensure that all
assebled productsVcoponents are identified with regard to inspection and test results.
Final %roduct ,ngineer is also responsible for issuing test certificates, aterial
certificates, copliance and warranty certificates as against re"uireent of Jor! -rder
for closing all positive recall loops.
Final %roduct ,ngineer is also responsible for inspection of painted productV
coponents as per specification.
Final %roduct ,ngineer is responsible to ensure that all outgoing coponentsV products
are subjected to dispatch inspection. 2e verifies the coponentsVproducts aterial of
construction, size, class, special re"uireents and etal tags etc with J.-. and ensures
that the saple tested valves are pac!ed with identified bo0 and note down the bo0
BABASAB PATIL D'
FLOWSERVE MICROFINISH VALVES PVT LTD
identification and then the inspection and testing results are noted down in the RHispatch
)nspection ;eportonforing
6lac! ( 5ccepted on Heviation
Iellow( ;ewor!
;ed ( ;eject
Har! 6lue( 2old
BABASAB PATIL DD
FLOWSERVE MICROFINISH VALVES PVT LTD
RESEARCH METHODOLOGY
The ethodology is the ethod used in the collecting the inforation, which
assists for the research proble.
The research design is in the descriptive in nature @ for the data collection siple
rando sapling ethod is used.
S(a(8/( .) (7 P$.+l8:
#afety Measures for eployees in Flow #erve Micro Finish $alves %vt &td
O+,*(%v#
• To find out the causes for anual accidents and reedies.
• To study the usage of personnel protective e"uipents.
• To identify the awareness of wor!ers regarding safety.
• To study the overall effectiveness of the safety.
DATA SOURCES
A9 -$%8a$0 2a(a
The priary data collected through survey, by preparing "uestionnaire and eeting
respondents personally and interviews the and gathering inforation fro the. &i!e
this priary data was collected. 2ence the "uestionnaire is ain source of priary data.
B9 S*./2a$0 2a(a
The secondary data collected fro the copany anuals, chec! lists and through
copany web site
BABASAB PATIL D:
FLOWSERVE MICROFINISH VALVES PVT LTD
SAMPLING DESIGN AND PROCEDURE
59T7 -.-&la(%./
The populations for y project study which ) have considered are the Flowserve
Micrifinish pvt ltd
S*.- .) #(&20:
The scope of the study is, to study about the safety easures of the F#MF$ %vt &td. )t
underta!es the all eployees and all safety facilities which are available at copany and
!nowing about how they are using.
BABASAB PATIL D=
FLOWSERVE MICROFINISH VALVES PVT LTD
SWOT ANALYSIS:
STRENGTHS:
• The copany has e0cellent networ!, which provide good "uality product with
iniu tie
• )#- standard helps to ar!eting in )nternational &evel.
• The good 2; syste is their li!e ? Motivation, Training, to new eployee etc.
• Feed?bac! inforation is provided to all eployees
• The copany has unity of tea wor!, good salary to wor!ers.
• ;egular edical chec!up @ help to eployees.
WEAKNESSES:
• )t is not having a separate ar!eting dept.
• 8o direct e0porting.
• 8o international recognition by its own nae
OPPORTUNITIES:
• %otential ar!et for spare parts is growing high.
• ,0port order received is greater than what they are able to produce, so opportunity to
increase production capacity for which ready ar!et is available
• Jhatever is produced is e0ported.
• -pportunity to enter plug valve ar!et.
• )nternational >ustoers shows ore interest to buy Flowserve Microfinish products.
• >opany has an out bond logistic anageent and docuentation.
THREATS:
BABASAB PATIL DB
FLOWSERVE MICROFINISH VALVES PVT LTD
8o threat in the sense, no copetitors for it because it is not a independent fir but has
got S$ with Flowserve .#5. #o threat ay be any action of Flow serve .#5 on Micro
finish li!e ta!ing bac! shares invested in Micro finish or can stop giving e0port order to
Flow serve Micro finish
THEROTICAL ASPECTS TO THE STUDAY
INTRODUCTION ::
The Factories 5ct 19:F is a coprehensive piece of legislation all the aspects regarding
the factories. .nder the rule a!ing power practically all the states have fraed their and
regulations thereby ensuring a0iu advantages )n order to trace history of legislation
which resulted in legislation the factories act 19:F we to go bac! to the last decade of the
19
th
century. Till the end of 19
th
century there was no control of the state over the
conditions of eployent and the eployees did according to their li!ing and advantage.
5fter great objections by the eployers the )ndian factories act 1FF1 was passed which
gave a liited easure of protection to children provisions for fencing of soe
dangerous parts of achinery were also there. )n 19F* governent of )ndia appointed a
factories coission and on their recoendation the act of 19F1 was passed. )n 1911
another act was passed after ta!ing into account the reports of Freer sith coittee and
factory labour coission.
O+,*( .) (7 A*(
)t is clear fro the preable that the factories act was engaged to consolidate and aend
the law regulating labor in factories. )t is probably true that all legislation in a welfare
state is enacted with the object of prooting general welfare but certain type of
enactents are ore responsible of soe urgent social deands and also ore iediate
and visible ipact on social vices by operating ore directly to achieve social refor.
BABASAB PATIL D7
FLOWSERVE MICROFINISH VALVES PVT LTD
#5F,TI
Ma/%/'(
#afety is a basic and ordinary re"uireent in a factory. .nless body, ind life of wor!ers
is secured sooth and proper wor!ing cannot be ensured in any factory. 5s indicated
earlier the object of these legislation was to aeliorate wor!ing conditions and to provide
with effective easures of safety of the wor!ers fro accidents causing partial or total
disableent and sudden isfortunes affecting the victis and their dependants. The
factories act 19:F deals with such security and safety easures under its chapter iv
containing sections '1 to :1. There have been ade significant aendent in the
provisions dealing with safety so as to a!e the easures ore effective and appropriate.
)t would be desirable to discuss these safety easures.
F/*%/' .) Ma*7%/$0(? sec '1314 contains the provisions regarding the safety by fencing
of achinery. The sec lays down that the following shall be security fenced by safeguards
of substantial construction which shall be !ept in position when the parts of achinery
are in otion or in use.
i4 The head race and tailrace of every water wheel and turbine
ii4 5ny part of a stoc! bar which projects beyond the headstoc! of a lathe
S-2 /.( (. ;*2( The speeds so indicated in the notice shall not be e0ceed and in
every factory effective easures shall be ta!en to ensure that the safe wor!ing peripheral
speed of every revolving vessels, cage, bas!et, flywheel, pulley disc or siilar appliance
driven by power is not e0ceeded.
BABASAB PATIL DF
FLOWSERVE MICROFINISH VALVES PVT LTD
E8-l.08/( .) 0.&/' -$#./ ./ 2a/'$.&# 8a*7%/#:: #ection 'D lays down the
general rule that no young person shall wor! at any achine to which this sec applies
i.e any dangerous achine so prescribed under sub sec 3'4 of sec 'D by the state
governent. 2owever they can be allowed to wor! if,
1. They have been fully instructed as to dangers arising out of in connection with
the achine and the achine and the precautions to be observed, and
'. 2as received sufficient training in wor! at the achine or is under ade"uate
supervision by a person who has a thorough !nowledge and e0perience of the
achine.
P$*a&(%./# a'a%/#( (7 &# .) -.$(a+l l*($%* l%'7
: section DB5 provides that in
any Factory,
a4 8o portable electric light or any other electric appliance of voltage e0ceeding ':
volts shall be peritted for use inside any chaber ,tan!, vat, pivot, pipe, flue, or
other confined space.
b4 if any inflaable gas ,fue or dust is lightly to beset in such chaber ,tan!, vat,
pit, pipe, flue or confined space no lap or light other than the that of flae proof
construction shall be peritted to be used their in.
P$*a&(%./# %/ *a# .) )%$::
#ection DF of the act for the precaution of fire in the factory. The general precaution in
this 5spect in that every factory shall be provided with such eans to escape incase
of fire as ay be %rescribed, The following other precautions against fire shall also be
ta!en,
a4 ,0it doors of roo shall not be loc!ed so that they can-8T)8E,8>I ,M,;E,8>I %&58
BABASAB PATIL
FLOWSERVE MICROFINISH VALVES PVT LTD
S-%ll *./(a%/8/((
1. 5ll containers with hazardous. Jaste aterials shall be !ept in the appropriate storage
5rea. >ontainers shall be handled in such way and with the proper e"uipent, as to avoid
Haage and possible spill.
'. )f a spill occurs out side of the noral storage area iediately connected the
eergency
>oordinator clean up procedure of containent of spill shall be accoplished as follows,
a4 %roviding ade"uate ventilation and obtain protective clothing.
b4 .tilizing sand spread sufficient aount of the spill to correct the aterials.
c4 #weep or reside into containers and properly label prepare for the disposal.
FIRE PREVENTION PLAN
The fire e0tinguishers shall usually inspected onthly and annually certified. 5ll heat
producing e"uipent shall be inspected at least annually during the onth of -ctober
and at the any other tie that aintenance is bring perfored in the e"uipent to
prevent accidentally ignition of cobustible aterials a list of heat producing e"uipent
shall include, but is not liited to,
a4 Eenerator 9 Flow serve Micro finish $alves pvt ltd.
b4 Eenerator 9 Flow serve Micro finish pups pvt ltd.
c4 ,lectrical #ub?station area.
BABASAB PATIL ::
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSERVE MICROFINISH: SAFETY CHECKLIST
5. Sa)(0 $*.$2# =-%/'
a4 $erification of records.
b4 $erification of reports.
1. E8-l.0# P$.(*(%./
a4 #afety glasses
b4 #afety shoes
c4 First aid !it
? 8o epty bottles G tubes
? 8o e0pired date of bottles G tubes
? Trained eployees naes
? First aid !it list outside the cabinet
!. Ma*7%/#, E>&%-8/( (*
a4 Machine chip guards
b4 Machine safety guards
c4 8o trashGchipsGcoolant around achine
d4 Erinders( opening between tool rest and wheel less than 1GFN
3. El*($%*al
a4 8o e0tension cords
b4 ,lectrical cords 9 8ot on pedestrian traffic areas
c4 ,asy access to electrical panels
d4 Machinery G ,"uipent properly grounded
e4 ,lectric substations closed and loc!ed with warning signs
?. E/v%$./8/(al
a4 >oolant waste tan! 9 utilization
b4 Machine chip storage areas 9 organized and chips contained
c4 8o unar!ed bottles GcansG tubes
d4 8o unused bottles G cans G tubes
e4 8o cheical spills on floors
BABASAB PATIL :=
FLOWSERVE MICROFINISH VALVES PVT LTD
f4 %roper ventilation around painting areas
@. H.&#=-%/'
a4 8o bro!en Gdaaged Gfloors
b4 8o wet areas including toilets
c4 8o trash on the plant floor
d4 8o trash around the S$ property
e4 &ocation of trash cans inside the S$ property
f4 5isles clearly ar!ed 9 repaint if needed
g4 ,verything should have a hoe
@. G/$al
a4 Fire e0tinguishers every 1= eter or =*
b4 Fire e0tinguishers 9 periodically inspected and docuented
c4 ,asy access to the RFire ,0tinguisher<
d4 8othing stationery in aisles
e4 8o storage in the ar!ed aisles areas
f4 8o storage the painted yellowGred areas
g4 8o splinters G sharp corners on any deviceGobjectGpart
h4 ,verything properly organizedGsecured
BABASAB PATIL :B
FLOWSERVE MICROFINISH VALVES PVT LTD
DATA ANALYSIS
work experience in flowserve microfinish valves pvt,ltd
more then 10 years
5-10 years
less then 5 years
A/al0#%#: Fro the above graph we understood that D*+ of the eployee
Flow serve Micro finish is one of the 100% EOU [Export Oriented Unit] in the city of Hubli. The Flow serve Micro finish group of companies consist of two units namely Flow serve Micro finish Valves Pvt Ltd [FMVPL] and Flow serve Micro finish Pumps Pvt Ltd [FMPPL].
FLOWSERVE MICROFINISH VALVES PVT LTD
EXECUTIVE SUMMURY
The Flowserve Microfinish valves pvt ltd was established in 1997 at hubli.we started our
project with the organization study of the particular organization, we passed through the
various departents of the organization li!e sales and shipping, accounts and
adinistration, "uality assurance and production departents, then after the organization
study through observation then selected the research topic as #afety Measures for
eployees in Flow #erve Micro Finish $alves %vt, &td.
Then we carried on our research through the descriptive research ethodology in
which prepared structured "uestionnaire with 1' "uestions and surveyed eployees,the
results and findings of the survey are given below(
)n our survey we found that very few accidents are et, then all the eployees are
aware of the safety easures and the safety easure policies provided to the, overall
opinion is that all eployees are satisfied by the safety tools provided to the by the
organization.
BABASAB PATIL 1
FLOWSERVE MICROFINISH VALVES PVT LTD
INTRODUCTION
Flow serve Micro finish is one of the 1**+ ,-. /,0port -riented .nit1 in the
city of 2ubli. The Flow serve Micro finish group of copanies consist of two units
naely Flow serve Micro finish $alves %vt &td /FM$%&1 and Flow serve Micro
finish %ups %vt &td /FM%%&1.
Flow serve Micro finish $alves %rivate &iited 32ere in after referred to as
the copany4 was established in 1997 to anufacture )ndustrial valves, plug valves
and valve coponents. The copany is located in the )ndustrial 5rea, 2ubli which is
one of the 6iggest )ndustrial centers in the state of 7arnata!a, )ndia. 2ubli is
situated idway between %oona and 6angalore on the 82 9 : 2ighway and is
connected by ;oad , ;ail, and 5ir. The copanyopanyAs '**B sales of CD billion were
outside the .nited #tates.
Flow serve %vt &td is having its business ore than D* countries to nae
few are >anada, 6elgiu, 5ustralia, )ndia, 5rgentina, Me0ico, Eerany, etc. Flow
serve %vt &td of ..#.5. found a )ndian ar!et for its e0panding its business and
cae to )ndia by the way of joint venture.
BABASAB PATIL '
FLOWSERVE MICROFINISH VALVES PVT LTD
INDUSTRY PROFILE
2eavy ,ngineering )ndustry is one of the largest segents of )ndustrial production. )t
occupies a whole range of industries such as 2eavy ,lectricity Machinery. Turbines,
Eenerators, Transforers, #witchgears, Te0tile Machinery etc. The )nde0 of )ndustrial
%roduction figures of F of the 1B ajor industry groups show substantial growth with the
rates ranging fro B+ to 'F+.
Thought there was soe signs of recovery in the third "uarter of '**'?'**D the
stiuli sees to have dissipated "uic!ly. The proble with the cotton te0tile sector has
also continued to perfor badly in the last two years. The only positive developent is
the easures announced for the te0tile industry in the recent budget.
Trends across ajor sectors show that growth in the two lead sectors?capital
goods and .Gl!,.l,.,0zcc>consuer non?durable goods?have decelerated but still
reain at the double?digit levels. This has, however, been copensated by the strong
recovery in the interediate goods segent. 5 ajor concern is the lac!luster
perforance of the consuer durable goods segent over the last year with production
declining for the first tie since theed?nineties.
BABASAB PATIL D
FLOWSERVE MICROFINISH VALVES PVT LTD
VALVE & PUMPS INDUSTRY
5 valve is a device that regulates the flow of fluids 3either gases, fluidized solids, li"uids4
by opening, closing, or partially obstructing, various passageways. $alves are used in a
variety of applications including industrial, ilitary, coercial, residential,
transportation, etc
They are ainly used for safety purposes in stea engines and doestic heating or
coo!ing appliances. -thers are used in a controlled way in -tto cycle engines driven by a
cashaft, and they have a ajor part in engine cycle control.
5 %up is a device that anages the needs of fluids 3either gases, fluidized solids,
slurries or li"uids4 by puping . %ups are used in a variety of applications including
industrial, ilitary, coercial, residential, transportation, etc.
AN ORIGIN OF THE INDUSTRY
The developent of control and instruentation sector has undergone
transforation in phases. ,arl y processes were relativel y siple and plant
size sal l. Measuring instruents were ounted directl y on the process
lines. Monitoring and recording of easured values were perfored by
plant
-perators. 5s the plant size and process cople0i t y increased, the
nuber of critical paraet ers that needed to be easured and onitored
also increased. This led to the re"uireent for a centrali zed onitoring of
process variables, and the introduction of signal transit ters and
transission techni"ues. The first syste eployed pneuatic transitt ers
of the forced balance type. Manual control gave way subse"uentl y to
autoat ic control ipleented through pneuatic controllers. &ater
electronic controllers began to gain ground.
BABASAB PATIL :
FLOWSERVE MICROFINISH VALVES PVT LTD
GROWTH & DEVELOPMENT OF THE INDUSTRY
The doain of priary sensing eleents coprises of easureent
of flow, level, teperature, pressure, vibration, electrical paraeters and
anal yzers. Hevelopent in flow eleents is targeted towards reducing
pressure loss and increasing accuracy.
? The deand for the valve business is going to increase by D*?:*+
and pup business would increase proportionatel y.
? %ups @ $alve Manufacturing )ndustry in )ndia is growing at the
rate of 1*?1'+ per annu. =** large, ediu @ sall?scale
anufacturers in )ndia anufacture appro0i atel y B, *** pups @
'*, *** valves per day in )ndia.
5ll core sectors of industry nael y power, oil @ gas, water @
infrastructure proj ects, etal and ining, cheicals, drugs @
pharaceut icals @ food and beverages re"uire various types of pups @
valves and each of these industries are growing at a e0orbitant rate today
in )ndia.
%;,#,8T #T5T.# -F T2, )8H.#T;I
)ndian #cenario
Following industriali zation )ndia has established over the years
reasonabl y sound technological base in any industries including process
oriented industries li!e steel, power, ceent, fertili zers, petrocheicals
and refineries. )n developing these needs for process control
instruentation was apparent.
BABASAB PATIL =
FLOWSERVE MICROFINISH VALVES PVT LTD
BUSINESS ENVIRONEMENT OF THE INDUSTRY
)ndian ar!et for )ndustrial %ups and #ystes has been a ature ar!et
since years. )ndia has been a reliable, technicall y copetent, copet itive
and enterprising outsourcing option for any ultinational copanies in
the field of )ndustrial %ups and #ystes for outsourcing to countries
such as .#5, Eerany, 2olland etc . for(? %ups, #ystes, %up
>oponents and sub?asseblies?cast and achined, fabricated and
finished, olded, custoized andGor ass?produced? 6asic and 5pplied
research and anal ysis eploying also >FH techni"ues .
5 $alves @ %ups industry deals with the 6usiness Mar!eting . They
are widel y used in >heical @ %rocess industries, ;efineries,
%etrochei cals @ Fertilizer plants, %haraceuti cals, -il ,0ploration,
Theral @ 8uclear plants, Food @ 6everage industries, ,ffluent
Treat ent @ #ewerage plants, Jater Treat ent, >ooling Jater @ Jater
#uppl y plants, ining industries etc.
FUTURE OF THE INDUSTRY
$alves @ %ups are treendous growth opportunity in the areas of >heical @ %rocess
industries, ;efineries, %etrocheicals @ Fertilizer plants, %haraceuticals, -il
,0ploration, Theral @ 8uclear plants, Food @ 6everage industries, ,ffluent Treatent
@ #ewerage plants, Jater Treatent, >ooling Jater @ Jater #upply plants, ining
industries etc.
BABASAB PATIL B
FLOWSERVE MICROFINISH VALVES PVT LTD
COMPANY PROFILE
BACKGROUND AND INCEPTION OF THE COMPANY:
Flow serve icro finish group of copanies having two units naely Flow serve Micro
finish $alves %vt. &td.., and Flow serve Micro finish %ups %vt. &td., was established in
1997 to anufacture )ndustrial $alves viz. 6all $alves and %lug $alves and )ndustrial
%ups viz. )#- %ups and 58#) %ups. The Eroup of >opanies is located in
)ndustrial 5rea, 2ubli, which is one of the biggest )ndustrial >enter in the #tate of
7arnata!a, )ndia. 2ubli is situated idway between %une and 6angalore on the 82:
2ighway and is well connected by road and rail. $alves and %ups anufacturing
i.e...Mifs have a 1=,*** #". feet and 1*,*** #". feet of built?up area to house the facilities
respectively. 6oth divisions have an open space of 1*,*** #". feet and 1=,*** #". feet
respectively for further e0pansion.
The two units have e0cellent achining testing facilities, consisting of >8>As,
center lathes, illing, drilling, grinding achines, #%Mheical industries.
Flow serve Micro finish $alves %vt. &td., and Flow serve Micro finish %ups %vt.
&td., has a docuented Kuality #yste to eet the re"uireents of )#- 9**1( '***
re"uireents to ensure that its orders are processedL products are anufactured to eet
the re"uireents of the custoer. Flow serve Micro finish. $alves %vt. &td., in addition
eets re"uireent of %,H 97G'DG,>.
BABASAB PATIL 7
FLOWSERVE MICROFINISH VALVES PVT LTD
VISION :
$ision is to anufacture "uality valve products for the process industry
worldwide. Je ebrace the concept of total "uality and people involveent to enhance
MTotal "uality satisfactionN and coit to aintain this standard of e0cellent through
continual iprove and use of "uality anageent syste.
MISSION:
Mission is to anufacture "uality valve products for the process industry
worldwide. Je ebrace the concept of total "uality and people involveent to enhance
MTotal >ustoer #atisfactionN and coit to aintain this standard of e0cellence through
continual iproveents and use of "uality anageent syste.
BABASAB PATIL F
FLOWSERVE MICROFINISH VALVES PVT LTD
PRODUCT PROFILE:
Ball Valv !" #$%# Ball Valv
6all $alve Flanged 6all $alve
BABASAB PATIL 9
FLOWSERVE MICROFINISH VALVES PVT LTD
BABASAB PATIL 1*
FLOWSERVE MICROFINISH VALVES PVT LTD
Pl&' Valv
VALVES
valves are echanical devices specifically designed to direct, stop, i0 or regulate
the flow, pressure or teperature of a process fluid. $alves can be designed to handle
either li"uid or gas application.
6y nature of their design, functions and applications, valves coe in a wide
variety of styles, sizes and pressure classes.
65#)> F.8>T)-8# -F $5&$,#(
#tarting and stopping flow.
;egulating flow volue 3fre"uently called throttling4.
%reventing reserve flow 3called anti?bac! down4.
>hanging flow direction.
&iiting fluid pressure
BABASAB PATIL 11
FLOWSERVE MICROFINISH VALVES PVT LTD
The application of valves is done in every iaginable field. There are ranges of
valves we encounter in our everyday lifeL fro the valves inside our body such as
the heart valve to the valves inside the autoobiles we drive, to the water faucet we
turn -8 and -FF. )t is hard to realize how any there are and how we coe to
depend on the.
#l.8o. %roduct #ize Ma0 %r. ;ating Material of >
1 6all $alve 1=?'** O D** ># G ##
1=?=* O F** ># G ##
' %lug $alve 1=?D** O 1=* ># G ##
1=?D** O D** ># G ##
AREA OF OPERATION:
BABASAB PATIL 1'
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSEREVE MICROFINISH LTD:
Micro finish was set up in the year 197F. The Micro finish is anufacturing an industrial
pups and valves. Micro finish is !nown for its "uality product and has got certificate of
)#- 9**'. )n 199F Flow serve %vt &td of .#5 cae to )ndia by entering into a joint
venture with a Micro finish of 2ubli. 5s Micro finish is !nown for its "uality product
world wide, the Flow serve >orporation ade a technical collaboration with the Micro
finish valves. Flow serve %vt &td cae to )ndia and gave technical and anageent
training to the eployees of the Micro finish in the year 199B and coercialized its
business in the year 199F. The training they give was of high standard and then later
Micro finish of 2ubli was able to produce spare parts of high "uality. Jhen Flow serve
%vt &td inspected the spare parts which cae out to be ore than their e0pectation. &ater
Micro finish started its separate 1**+ e0porting unit and cae to be !nown as a Flow
serve Micro finish %vt &td. 2ubli. 8ow the Flow serve Micro finish ltd. e0ports to ore
than 1= countries to nae few,
1. .#5 =. #-.T2 5F
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D. E,;M58I 7. 6,&E).M 11.7-;,5
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BABASAB PATIL 1D
FLOWSERVE MICROFINISH VALVES PVT LTD
HISTORY AND NATURE OF THE COMPANY:
5s entioned earlier, Flow serve Micro finish /FM$%& @ FM%%&1 was established
in the year 1997 to anufacture $alves viz 6all valves and %lug valves and
)ndustrial %ups viz )#- pups and 58#) pups. The copany is fored as a
result of joint venture between Micro finish and Flow serve >orporation .#5, with
Flow serve as the ajor shareholder.
$alves and %ups anufacturing units have a 1=,*** #". ft and 1*,*** of
built up area to house the facilities respectively. 6oth the divisions have an open
space of 1*,*** and 1D,*** #". ft respectively for further e0pansion.
)n addition, the two units have e0cellent achining testing facilities
consisting of >8>entre &ather, Milling, Hrilling, Erinding achines #%M, 9 Mar!ing.
ACHIEVEMENTS
• The copany is an )#- 9*** ? '**1 recognition.
• The copany is also certified for >,? Mar!ing
• 5s per the #afety ;elated 5udit conducted by Flow serve .#, the
• copany is certified as the R#afest ,ntity< scoring 99+, beating even
• the #ingapore and 6angalore .nits.
• )t has also bagged the R6est Earden< award ensuring to get even the
• R6est Flower< award.
BABASAB PATIL 1:
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSERVE MICROFINISH GROUP OF COMPANIES PVT. LTD.,
BABASAB PATIL 1=
8ae @ 5ddress of The )ndustry Flow serve Micro finish Eroup -f >opanies pvt. &td.,
=BFG1, )ndustrial 5rea, Eo!ul ;oad, 2ubli 9 =F* *D*. )ndia.
#tatus of -rganization %rivate &iited 31**+ ,-.4.
>ertificates )#- 9**1, )#- '*** and %,H97G 'D G ,>.
Hate of ;egistration 19
th
5pril 199B
Hate of >oenceent 1
st
Sune 199F
5vailability of counication
facility
Telephone, Fa0, )nternet, %rinter, 2ard copy, %.-.
>ost of %roject3)nitial )nvestent4 D >rores
,0porting >apacity '*,*** valves
Turn -ver %er Iear '* >rores
5pplicable 5ct 14 Factory 5ct(
'4 %rovident fund(
D4 ,#)3 ,ployee #tate )nsurance4
:4 6onus 5ct
=4 %ayent of Eratuity(
B4 %roduct %rocessing order(
6an! 14 >anara 6an!
'4 6an! of )ndia.
,ail adinTflowserveicrofinish.co
dispatchTflowserveicrofinish.co
Factory 5rea D U 5cres ,
6uilt .p area ( 1=*** #". Ft.
Manpower 7B
6ranches %ups %vt &td., and $alves %vt &td.,
5gencies Foreign #yste %vt. &td 9 Eerany
%anel 7ena 9 #outh 5frica
.niworld &ogistics 9 .#.
,0port Freight 9 #ingapore.
Tel @ Fa0 8o. ''DD'*', 'DD'D*1 G Fa0 9 *FDB?'DDD'*=
FLOWSERVE MICROFINISH VALVES PVT LTD
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BABASAB PATIL 1B
FLOWSERVE MICROFINISH VALVES PVT LTD
WORK FLOW
BABASAB PATIL 17
FLOWSERVE MICROFINISH VALVES PVT LTD
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FLOWSERVE MICROFINISH VALVES PVT LTD
DIFFERENT FUNCTIONAL DEPARTMENT CHARTS:
ADMINISTRATION AND ACCOUNTS DEPARTMENT:
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Training
;ecruitent
#afety
2ouse 7eeping
1. T;5)8)8E
O+,*(%v:
To provide appropriate training to the personnel of various departents who
perfor the "uality control activities.
R#-./#%+%l%(0:
5dinistration and 5ccounts 35 @ 54 )n?charge through personnel officer is overall
responsible to ensure that the training needs of personnel of all the departents are
fulfilled.
BABASAB PATIL 19
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%ersonnel officer is responsible for identifying the proper trainer in consultation and
contact with the top level anageent for arranging the training.
. Training is given for eployees once or twice in a onth depending on the need. )n
training the following aspects and topics are covered(
%roduct 5pplication, )nstruent 7nowledge, )ndustrial #afety and First 5id, 6asic
>oputer 7nowledge, #tatistical Kuality >ontrol, )#- 5wareness &eadership Kuality,
Manpower 2andling, >ounication #!ills, and Material 2andling.
1. RECRUITMENT
%ersonnel officer is responsible for recruiting The right person for the right job at
the right tie, 2e ta!es into consideration the !nowledge, s!ill and wor! e0perience of
the person .
!. SAFETY
-bjective( To ensure safe and healthy environent for personnel
R#-./#%+%l%(0:
5dinistration and 5ccounts in charge through personnel officer is responsible for safety
related activities in the copany.
P$.*2&$:
#afety coittee eeting is conducted every "uarter i.e once in : onths. #afety
related training for staff and wor!ers is conducted once in two onths such as Fire
,0tinguisher, >heical 2azardous, %ersonal 2ygiene etc and first?aid facility is also
provided for wor!ers.
#afety round?up is carried out by the personnel officer accopanied by 2.-.H and two
wor!enVstaff of different departent.
3. HOUSE KEEPING
-bjective( To ensure good, healthy, clean, neat and safe wor! environent.
R#-./#%+%l%(0:
Jhile the activities are co?ordinate by the personnel officer, each and every individual in
the organization is responsible for the ipleentation.
BABASAB PATIL '*
FLOWSERVE MICROFINISH VALVES PVT LTD
P$.*2&$:
For effective ipleentation of the syste, the entire preises of the copany are
divided into sub?zones as %roduction and 5ssebly division, Kuality 5ssurance division,
5dinistration and 5ccounts division etc. ,ach sub?zone is headed by a tea leader and
supported by co?ordinates, supervisory staff and wor!ers.
PRODUCTION AND ASSEMBLY DEPARTMENT:
PRODUCTION(
The production departent ensures that the production process is identified,
planned and carried out under the controlled conditions in accordance with onthly
anufacturing plan. The objective of this departent is to iprove the productivity, to
reduce the cost of production without any coproise on "uality and to anufacture non
defective "uality products by training the people in right anner and effective way.
OB4ECTIVES:
1. %roductivity iproveent.
'. To reduce the cost without coproise on "uality.
D. To anufacture Mnon defective productN by training the people.
BABASAB PATIL '1
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FLOWSERVE MICROFINISH VALVES PVT LTD
PRODUCTION PLANNING AND PROCESS:
.pon the receipt or the wor! order copy, bill of aterial, onthly anufacturing plan
etc, the departent head instructs the production planning personnel to deterine the
aterial availability with reference to bill of aterial.
)f there is any shortage of aterial the production and planning personnel will place
the aterial shortage list to planning and purchase dept. There by they will refer to the
production and plan and collect the aterial fro stores through aterial re"uisition note.
)f aterial intended and received is in e0cess, then the production personnel will return
these aterial bac! to the stores, with aterial return note.
The 2ead of departent will then prepare daily production schedule through
which he schedules the production and achine loading for the day. The cell in charge
prepares and provides relevant docuent and instruction for processed and other tolling
in charge through his personnel ensures the production facilities li!e achines, tools,
fi0tures etc, are available for production when re"uired.
The cell in charge will load the achine and provide instruction to the achine
operators by eans of job cards. The operator hiself will instruct the coponents at
each stage of anufacturing and identifies the confiring, coponents by inspection
colour code. The products are either processed for standard or non?standard product. The
design for the certain products are standardized and !ept in the production dept and for
non?standardized products are obtained fro the design and developent dept. The shift
in charge will collect the drawings fro the draftsan for the processing. )n consultation
with the production and assebly in charge, shift in charge will allocate aterial for sub?
contracting for achining through the stores officer.
Jhen re"uired for assebly the custoer supplied products are collected fro
stores against a written re"uisition ensuring that products has been issued for a particular
wor! order for which it is eant. %roper care is ta!en while handling these products for
assebly.
The %@5 in charge schedules the assebly and prepare the assebly schedule and
ensure that the sae is carried out through the shift in charges that prepare the assebly
job card and give instructions to the operators. 5fter assebling the products are handed
BABASAB PATIL ''
FLOWSERVE MICROFINISH VALVES PVT LTD
over to the final inspection and testing section along with the valve assebly and testing
status foral and assebly job card.
5fter clearance fro Kuality 5ssurance dept the shift in charge will send the
asseblies to dispatch section and finished valve copletion note is given to the stores.
There are two types of achines which are used in the production departent(
1. >onventional achines
'. >8> achines
1. >onventional achines( 5ll the operations in this types of achines are done
anually wor! the cost of such achines are cheaper @ the capacity is very less as it can
handle only 1 operation at a there are conventional achines of ac the : types of
operations it aintains of such achines @ it is less safe than >8> achines.
'. >8> achines( >oputerized nuerical control achines. This achines are
operated autoatically i.e. a progra is written for its function which is in assebly level
language i.e. econoic codes which are not understood by huan beings. )n this type of
achine there are ' types,
a4 Q@I side 3' diensional4
b4 0,y,z side 3D diensional4
BABASAB PATIL 'D
FLOWSERVE MICROFINISH VALVES PVT LTD
PLANNING AND PURCHASE DEPARTMENT:
PLANNING:
%lanning is the bac!bone of any organization. #uccess of any organization depends on
how well things are planned.
TYPES OF PLAN:
1. T,8T5T)$, %&58( )t is a plan for a particular which is drawn five wee!s prior
to a onth. )t can be odified aended.
'. F)85& %&58( )t is a plan which is issued one wee! earlier to the particular
onth. )t can be odified, if re"uired on the basis of inforation fro other
departents.
OB4ECTIVES:
For usage of resources to eet the delivery coitents.
SCOPE:
5pplicable to all wor! orders and related activity of departents with respect to
onthly anufacturing plan.
BABASAB PATIL ':
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FLOWSERVE MICROFINISH VALVES PVT LTD
RESPONSIBILITY:
1. %lanning and %urchase in charge is responsible for drawing tentative and final
Monthly anufacturing planN through planning assistant.
'. %roduction and 5ssebly in charge is responsible for odifying to eet urgent
custoer re"uireents.
PROCEDURE:
1. %lan is drawn to appro0iate 9*+ of capacity and 1*+ of capacity is reserved to eet
.;E,8T aendents.
'. Tentative plan is odified Gaended if re"uired on the basis of feedbac! inforation
fro other departents.
D. Final plan is issued one onth earlier to the particular onth.
:. Final plan is aended, if re"uire on the basis of feedbac! fro %@5 departent.
=. $alves which are planned to be anufactured in a particular onth but could not be
anufactured are re?planned in consultation with %@5 departent.
B. >ause of not eeting the plan is discussed with %@5 departent.
PURCHASING DEPARTMENT
OB4ECTIVES:
To ensure that all the purchaseG processed ites and services eet the specified
re"uireents.
SCOPE:
5pplicable to all raw aterials, bought out ites, sub contracted ites, capital goods,
consuable and services to be produced.
DEFINITIONS:
SUB CONTRACTOR:
2e is one who carries out processing on aterial G coponents supplied by FM$%&.
BABASAB PATIL '=
FLOWSERVE MICROFINISH VALVES PVT LTD
VENDOR:
2e is one who supplies soe specific coponents.
SUPPLIER:
5ll vendor,;(
BABASAB PATIL 'B
FLOWSERVE MICROFINISH VALVES PVT LTD
• 2e is responsible for handling, storage, pac!ing and delivery, dispatch
follow up, providing delivery status and allocation of stoc!.
PROCEDURE:
a4 #ales @ #hipping officer will study the pac!ing slip thoroughly with respect to J.-.
b4 #ize of the bo0 will be decided the #@#- depending on the "uantity.
c4 #@#- will collect the value reeber fro K.5.dept against pac!ing slip
5. STRUCTURE
1. STYLE:
• The style of anageent in the organization is very uch siilar to T-% H-J8
M585E,M,8T. The Hirector fro .#5 who is at the top ost level ta!es strategic
decisions and is passed on to the Managing Hirector of 2.6&) of the respective
copany.
• #hort ter decisions are decentralized in FM$%& and Micro Finish $alves %vt &td as
the nuber of eployees is ore and it would be ipractical for the MH to ta!e
regular decisions.
• Though the decision a!ing is concerned only with the top anageent, the
copany also ephasizes on %5;T)>)%5T)$, F,,H65>7 fro the eployees and
helpers on a regular basis to enhance thin!ing capacity of the eployees.
• This is generally done by the ;espective departent incharge.
D. #T;5T,EI
To establish theselves as a global copany with strong technology capabilities
FM$%&, has laid increased ephasis on devising its business strategy on aggressive top
line growth, a de?ris!ed business odel, increased operational efficiencies and >%)
prograe adopted to iprove the productivity. The copany ephasizes on two !ey
eleents that for the cornerstone of the copanyreating an integrated organization with world class "uality valve to produce and
full service supply capability
BABASAB PATIL '7
FLOWSERVE MICROFINISH VALVES PVT LTD
:. #I#T,M(
M,
T ;5T)8E #I#T,M(-6S,>T)$,#(
WTo ensure the perforance of the supplier with regards to Kuality, Helivery, @
#ervice.
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These ratings are applicable to all the #uppliers, li!e sub?contractors, vendors,
traders @ suppliers.
RESPONSIBILITY:
• %lanning @ %urchase )ncharge %lanning 5ssistant is responsible rating to
supplier.
• %lanning @ %urchase )ncharge is responsible to carry out the supplier rating
with assistance of planning assistant.
REFERENCE:
• Eoods received inspection
• %urchase order
• #tatistical welding reports
• ;ejection notes
• K5 departent wor! instruction.
=. #T5FF
• 8uber and types of personnel within the organization.
• 8uber of eployees( 5bove 7*.
• The copany considers the eployees as one of the ajor resource. The s!ills of
the eployees are constantly iproved through various training prograes.
• The copany organizes regular Hepartental eetings M; eeting with the
ebers wherein the suggestions and feedbac!s of the ebers are discussed.
B. #25;,H $5&.,
BABASAB PATIL 'F
FLOWSERVE MICROFINISH VALVES PVT LTD
Euiding concepts, fundaental ideas around which a business is built 9 )t is
generally siple, usually stated at abstract level, have great eaning inside the
organization even though outsiders ay not see or understand the
7. #7)&&(
#!ills refer to the fact that eployees have the s!ills needed to carryout the
copanyAs strategy. Training and Hevelopent ? ensuring people !now how to do their
jobs and stay up to date with the latest techni"ues.
BABASAB PATIL '9
FLOWSERVE MICROFINISH VALVES PVT LTD
6UALITY ASSURANCE DEPARTMENT
H%'7 T8-$a(&$ T#( F%$ Sa) T#( C$0.'/%* T#(
6UALITY:
Kuality refers to the degree of perfection as perceived by the user of a product. 5t
Flow serve Micro finish , the objective of the Kuality 5ssurance departent is to
aintain a consistent appraisal of the "uality of the product at all stages of anufacturing
till the product is dispatched.
BABASAB PATIL D*
K.5&)TI
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FLOWSERVE MICROFINISH VALVES PVT LTD
FUNCTIONS OF 6UALITY ASSURANCE DEPARTMENT
• )ncoing Material )nspection
• )n?process )nspection
• Final )nspection
14 )ncoing Material )nspection
5ll aterials are purchased out door such as castings, bars, and bought ites?
nuts, bolts and pic!ings and sub?contract ites are inspected as per the drawings or
according to the applicable wor! instructions
;eceiving Kuality ,ngineer is responsible to ensure that the "uality of incoing
coponentsVraw aterialsVproducts is in accordance with the established ethods and the
"uality of all accepted ites are conforing to the specified re"uireents.
2e is only responsible for identification of ites, reviewing non?conforing
productsVcoponent, sub?contractor rating and for aintaining "uality records.
2e is also responsible for inspection of castings, bought out ites and achined
coponents, which are received as saples and test the saple aterial as per the Jor!
)nstruction.
'4 )n process )nspection
>oponents ta!en for further process are also inspected. Machines that are used in the
anufacturing process are also inspected periodically.
)n process Kuality ,ngineer is responsible to ensure that the in process coponentsVraw
aterialsVproducts is in accordance with the established ethods and the "uality of all
accepted ites are conforing to the specified re"uireents.
)n process Kuality ,ngineer is also responsible for identification of ites, reviewing non?
conforing productsVcoponent and for aintaining "uality records and testing and
aintaining hydro shell testing reports of casing and cover.
)n process Kuality ,ngineer is also responsible for ensuring that the special processes
are in accordance with the established ethods. 3>alibration of inspection and
aintaining calibration records4
BABASAB PATIL D1
FLOWSERVE MICROFINISH VALVES PVT LTD
#pecial process carried out by in process "uality ,ngineer is as follows(
a4 Jelding(
In process Kuality ,ngineer is responsible for continuously onitoring the
welding process so as to ensure that it is in copliance with docuented procedure. 5ll
the welding process paraeters are listed in welding process specification and are carried
out by a "ualified welder.
b4 %ainting(
%ainting is carried out as per wor! instruction of painting specification and the painters
have been "ualified based on the past e0perience.
D4 Final )nspection(
This inspection is ainly to chec! if any of the lapses that ay have occurred in
the above stages.
Final %roduct ,ngineer is responsible to ensure that the products are in accordance with
the established ethods and the "uality of all accepted ites is conforing to the
specified re"uireents.
Final %roduct ,ngineer is also responsible for identification of ites, reviewing non?
conforing productsVcoponent and for aintaining "uality records and to ensure that all
assebled productsVcoponents are identified with regard to inspection and test results.
Final %roduct ,ngineer is also responsible for issuing test certificates, aterial
certificates, copliance and warranty certificates as against re"uireent of Jor! -rder
for closing all positive recall loops.
Final %roduct ,ngineer is also responsible for inspection of painted productV
coponents as per specification.
Final %roduct ,ngineer is responsible to ensure that all outgoing coponentsV products
are subjected to dispatch inspection. 2e verifies the coponentsVproducts aterial of
construction, size, class, special re"uireents and etal tags etc with J.-. and ensures
that the saple tested valves are pac!ed with identified bo0 and note down the bo0
BABASAB PATIL D'
FLOWSERVE MICROFINISH VALVES PVT LTD
identification and then the inspection and testing results are noted down in the RHispatch
)nspection ;eportonforing
6lac! ( 5ccepted on Heviation
Iellow( ;ewor!
;ed ( ;eject
Har! 6lue( 2old
BABASAB PATIL DD
FLOWSERVE MICROFINISH VALVES PVT LTD
RESEARCH METHODOLOGY
The ethodology is the ethod used in the collecting the inforation, which
assists for the research proble.
The research design is in the descriptive in nature @ for the data collection siple
rando sapling ethod is used.
S(a(8/( .) (7 P$.+l8:
#afety Measures for eployees in Flow #erve Micro Finish $alves %vt &td
O+,*(%v#
• To find out the causes for anual accidents and reedies.
• To study the usage of personnel protective e"uipents.
• To identify the awareness of wor!ers regarding safety.
• To study the overall effectiveness of the safety.
DATA SOURCES
A9 -$%8a$0 2a(a
The priary data collected through survey, by preparing "uestionnaire and eeting
respondents personally and interviews the and gathering inforation fro the. &i!e
this priary data was collected. 2ence the "uestionnaire is ain source of priary data.
B9 S*./2a$0 2a(a
The secondary data collected fro the copany anuals, chec! lists and through
copany web site
BABASAB PATIL D:
FLOWSERVE MICROFINISH VALVES PVT LTD
SAMPLING DESIGN AND PROCEDURE
59T7 -.-&la(%./
The populations for y project study which ) have considered are the Flowserve
Micrifinish pvt ltd
S*.- .) #(&20:
The scope of the study is, to study about the safety easures of the F#MF$ %vt &td. )t
underta!es the all eployees and all safety facilities which are available at copany and
!nowing about how they are using.
BABASAB PATIL D=
FLOWSERVE MICROFINISH VALVES PVT LTD
SWOT ANALYSIS:
STRENGTHS:
• The copany has e0cellent networ!, which provide good "uality product with
iniu tie
• )#- standard helps to ar!eting in )nternational &evel.
• The good 2; syste is their li!e ? Motivation, Training, to new eployee etc.
• Feed?bac! inforation is provided to all eployees
• The copany has unity of tea wor!, good salary to wor!ers.
• ;egular edical chec!up @ help to eployees.
WEAKNESSES:
• )t is not having a separate ar!eting dept.
• 8o direct e0porting.
• 8o international recognition by its own nae
OPPORTUNITIES:
• %otential ar!et for spare parts is growing high.
• ,0port order received is greater than what they are able to produce, so opportunity to
increase production capacity for which ready ar!et is available
• Jhatever is produced is e0ported.
• -pportunity to enter plug valve ar!et.
• )nternational >ustoers shows ore interest to buy Flowserve Microfinish products.
• >opany has an out bond logistic anageent and docuentation.
THREATS:
BABASAB PATIL DB
FLOWSERVE MICROFINISH VALVES PVT LTD
8o threat in the sense, no copetitors for it because it is not a independent fir but has
got S$ with Flowserve .#5. #o threat ay be any action of Flow serve .#5 on Micro
finish li!e ta!ing bac! shares invested in Micro finish or can stop giving e0port order to
Flow serve Micro finish
THEROTICAL ASPECTS TO THE STUDAY
INTRODUCTION ::
The Factories 5ct 19:F is a coprehensive piece of legislation all the aspects regarding
the factories. .nder the rule a!ing power practically all the states have fraed their and
regulations thereby ensuring a0iu advantages )n order to trace history of legislation
which resulted in legislation the factories act 19:F we to go bac! to the last decade of the
19
th
century. Till the end of 19
th
century there was no control of the state over the
conditions of eployent and the eployees did according to their li!ing and advantage.
5fter great objections by the eployers the )ndian factories act 1FF1 was passed which
gave a liited easure of protection to children provisions for fencing of soe
dangerous parts of achinery were also there. )n 19F* governent of )ndia appointed a
factories coission and on their recoendation the act of 19F1 was passed. )n 1911
another act was passed after ta!ing into account the reports of Freer sith coittee and
factory labour coission.
O+,*( .) (7 A*(
)t is clear fro the preable that the factories act was engaged to consolidate and aend
the law regulating labor in factories. )t is probably true that all legislation in a welfare
state is enacted with the object of prooting general welfare but certain type of
enactents are ore responsible of soe urgent social deands and also ore iediate
and visible ipact on social vices by operating ore directly to achieve social refor.
BABASAB PATIL D7
FLOWSERVE MICROFINISH VALVES PVT LTD
#5F,TI
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#afety is a basic and ordinary re"uireent in a factory. .nless body, ind life of wor!ers
is secured sooth and proper wor!ing cannot be ensured in any factory. 5s indicated
earlier the object of these legislation was to aeliorate wor!ing conditions and to provide
with effective easures of safety of the wor!ers fro accidents causing partial or total
disableent and sudden isfortunes affecting the victis and their dependants. The
factories act 19:F deals with such security and safety easures under its chapter iv
containing sections '1 to :1. There have been ade significant aendent in the
provisions dealing with safety so as to a!e the easures ore effective and appropriate.
)t would be desirable to discuss these safety easures.
F/*%/' .) Ma*7%/$0(? sec '1314 contains the provisions regarding the safety by fencing
of achinery. The sec lays down that the following shall be security fenced by safeguards
of substantial construction which shall be !ept in position when the parts of achinery
are in otion or in use.
i4 The head race and tailrace of every water wheel and turbine
ii4 5ny part of a stoc! bar which projects beyond the headstoc! of a lathe
S-2 /.( (. ;*2( The speeds so indicated in the notice shall not be e0ceed and in
every factory effective easures shall be ta!en to ensure that the safe wor!ing peripheral
speed of every revolving vessels, cage, bas!et, flywheel, pulley disc or siilar appliance
driven by power is not e0ceeded.
BABASAB PATIL DF
FLOWSERVE MICROFINISH VALVES PVT LTD
E8-l.08/( .) 0.&/' -$#./ ./ 2a/'$.&# 8a*7%/#:: #ection 'D lays down the
general rule that no young person shall wor! at any achine to which this sec applies
i.e any dangerous achine so prescribed under sub sec 3'4 of sec 'D by the state
governent. 2owever they can be allowed to wor! if,
1. They have been fully instructed as to dangers arising out of in connection with
the achine and the achine and the precautions to be observed, and
'. 2as received sufficient training in wor! at the achine or is under ade"uate
supervision by a person who has a thorough !nowledge and e0perience of the
achine.
P$*a&(%./# a'a%/#( (7 &# .) -.$(a+l l*($%* l%'7
: section DB5 provides that inany Factory,
a4 8o portable electric light or any other electric appliance of voltage e0ceeding ':
volts shall be peritted for use inside any chaber ,tan!, vat, pivot, pipe, flue, or
other confined space.
b4 if any inflaable gas ,fue or dust is lightly to beset in such chaber ,tan!, vat,
pit, pipe, flue or confined space no lap or light other than the that of flae proof
construction shall be peritted to be used their in.
P$*a&(%./# %/ *a# .) )%$::
#ection DF of the act for the precaution of fire in the factory. The general precaution in
this 5spect in that every factory shall be provided with such eans to escape incase
of fire as ay be %rescribed, The following other precautions against fire shall also be
ta!en,
a4 ,0it doors of roo shall not be loc!ed so that they can-8T)8E,8>I ,M,;E,8>I %&58
BABASAB PATIL
FLOWSERVE MICROFINISH VALVES PVT LTD
S-%ll *./(a%/8/((
1. 5ll containers with hazardous. Jaste aterials shall be !ept in the appropriate storage
5rea. >ontainers shall be handled in such way and with the proper e"uipent, as to avoid
Haage and possible spill.
'. )f a spill occurs out side of the noral storage area iediately connected the
eergency
>oordinator clean up procedure of containent of spill shall be accoplished as follows,
a4 %roviding ade"uate ventilation and obtain protective clothing.
b4 .tilizing sand spread sufficient aount of the spill to correct the aterials.
c4 #weep or reside into containers and properly label prepare for the disposal.
FIRE PREVENTION PLAN
The fire e0tinguishers shall usually inspected onthly and annually certified. 5ll heat
producing e"uipent shall be inspected at least annually during the onth of -ctober
and at the any other tie that aintenance is bring perfored in the e"uipent to
prevent accidentally ignition of cobustible aterials a list of heat producing e"uipent
shall include, but is not liited to,
a4 Eenerator 9 Flow serve Micro finish $alves pvt ltd.
b4 Eenerator 9 Flow serve Micro finish pups pvt ltd.
c4 ,lectrical #ub?station area.
BABASAB PATIL ::
FLOWSERVE MICROFINISH VALVES PVT LTD
FLOWSERVE MICROFINISH: SAFETY CHECKLIST
5. Sa)(0 $*.$2# =-%/'
a4 $erification of records.
b4 $erification of reports.
1. E8-l.0# P$.(*(%./
a4 #afety glasses
b4 #afety shoes
c4 First aid !it
? 8o epty bottles G tubes
? 8o e0pired date of bottles G tubes
? Trained eployees naes
? First aid !it list outside the cabinet
!. Ma*7%/#, E>&%-8/( (*
a4 Machine chip guards
b4 Machine safety guards
c4 8o trashGchipsGcoolant around achine
d4 Erinders( opening between tool rest and wheel less than 1GFN
3. El*($%*al
a4 8o e0tension cords
b4 ,lectrical cords 9 8ot on pedestrian traffic areas
c4 ,asy access to electrical panels
d4 Machinery G ,"uipent properly grounded
e4 ,lectric substations closed and loc!ed with warning signs
?. E/v%$./8/(al
a4 >oolant waste tan! 9 utilization
b4 Machine chip storage areas 9 organized and chips contained
c4 8o unar!ed bottles GcansG tubes
d4 8o unused bottles G cans G tubes
e4 8o cheical spills on floors
BABASAB PATIL :=
FLOWSERVE MICROFINISH VALVES PVT LTD
f4 %roper ventilation around painting areas
@. H.&#=-%/'
a4 8o bro!en Gdaaged Gfloors
b4 8o wet areas including toilets
c4 8o trash on the plant floor
d4 8o trash around the S$ property
e4 &ocation of trash cans inside the S$ property
f4 5isles clearly ar!ed 9 repaint if needed
g4 ,verything should have a hoe
@. G/$al
a4 Fire e0tinguishers every 1= eter or =*
b4 Fire e0tinguishers 9 periodically inspected and docuented
c4 ,asy access to the RFire ,0tinguisher<
d4 8othing stationery in aisles
e4 8o storage in the ar!ed aisles areas
f4 8o storage the painted yellowGred areas
g4 8o splinters G sharp corners on any deviceGobjectGpart
h4 ,verything properly organizedGsecured
BABASAB PATIL :B
FLOWSERVE MICROFINISH VALVES PVT LTD
DATA ANALYSIS
work experience in flowserve microfinish valves pvt,ltd
more then 10 years
5-10 years
less then 5 years
A/al0#%#: Fro the above graph we understood that D*+ of the eployee